Sulzer Grinder - 10000 Muffin Monster® - Inline series
The 10000 Muffin Monster sewage grinder is designed to protect pumps and other equipment by grinding down the toughest wastewater solids. Its dual-shafted, slow speed, high-torque design shreds tough solids that typically cause problems in the wastewater treatment process system. Its compact design fits into areas with limited space while providing the necessary power for downstream protection.
Construction
- Inline pipe configuration
- Pipe flange diameters of 100 mm and 150 mm
- Hardened alloy steel cutters (standard), 120 mm diameter
- Ductile iron housings
- Hardened alloy steel shafts, 50 mm hex
- Mechanical seals with tungsten carbide faces, 6 bar working pressure
Performance
- Flow rates up to 125 m3/hr
Applications
- Sludge lines
- Pump stations
- Private facility discharge to municipal sewer system
- Prison sewage system protection
- Industrial wet waste grinding and maceration
Monster Renew grinder
In place of repairing a worn grinder, choose a Monster Renew unit. Sulzer provides a new, factory-built grinder cartridge to replace the worn grinder cartridge. Remove the motor and reducer from the worn unit, install the motor and reducer on the Monster Renew unit, and install the new assembly in place of the worn unit.
Benefits include:
- Minimizes operational downtime
- Quick turnaround
- All new parts
- Great time to upgrade unit
- Full factory warranty on the Monster Renew grinder cartridge
Muffin Monster motor assembly
- 1.5 kW standard, 2.2 kW gear motor optional
- Optional explosion proof and immersible motors available
- 25:1 reducer, cycloidal design
Muffin Monster controller
- Ensures maximum grinding ability with minimum stoppage
- Designed and programmed for specified motor
Performance curves
Muffin Monster grinder cutters
| Tooth count |
Thickness |
Material |
| 11-tooth |
8 mm |
Hardened alloy steel |
| 13-tooth |
5.5 mm |
Hardened alloy steel |
| 17-tooth Wipes Ready® |
11 mm |
Hardened alloy steel |
Muffin Monster grinder materials
| Part |
Material |
| Housings |
Ductile Iron |
| Cutters |
Hardened alloy steel |
| Shafts |
Hardened alloy steel |
| Mechanical seals |
Tungsten carbide faces |
| Gaskets |
Cork and fubber |
Dimensions (mm)
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Standart dimensions2, mm
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Flange dimensions, mm |
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Inline model
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Flow rate1 , m3/h
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Pipeline size, mm
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Pressure drop, bar
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A (IP55)
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A (IP68)
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В
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С
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D
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E
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Approximate net weight1- kg
|
| 10000-B100-DI |
62 |
100 |
0.03 |
1010 |
1160 |
158 |
406 |
180 |
19 (M16) |
137 |
| 10000-B150-DI |
125 |
150 |
0.09 |
1010 |
1160 |
184 |
483 |
240 |
23 (M20) |
147 |
1 In-Line unit typically installed prior to suction side of pump. Consult factory for analysis of application.
2 Drive dimensions are a maximum based on a unit with a 4.0 kW drive.
10000 Muffin Monster grinder model coding
Product family
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Solids reduction sewage grinder |
Q |
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| Grinder family |
10K Muffin Monster |
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1 |
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| Grinder configuration |
New unit with motor (specified separately) |
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1 |
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Monster Renew unit |
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A |
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Monster Renew unit with spool |
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B |
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Stack height
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200 mm stack, 100 mm flange |
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J |
1
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200 mm stack, 150 mm flange |
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J |
2 |
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Flange type
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BS EN 1092, PN16 |
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D |
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| Cutter material |
Alloy steel |
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1 |
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| Cutter |
11-tooth, 8 mm thick |
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F |
3 |
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13-tooth, 5.5 mm thick |
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H |
2 |
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17-tooth Wipes Ready®, 11 mm thick |
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W |
4 |
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| Body material & colour |
Cast iron blue |
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S |
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| Seals & gaskets material |
Seal cartridge and cork & rubber gaskets |
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C |
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| Drum information |
Not applicable |
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X |
X |
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| Drive configuration |
Single drive |
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S |
| Example |
10000-B100 with 13-tooth cutters |
Q |
1 |
1 |
J |
1 |
D |
1 |
H |
2 |
S |
C |
X |
X |
S |
Muffin Monster motor assembly
| Power |
Voltage |
Protection type |
Motor model code |
| 2,2 kW gear motor |
400V, 3-phase, 50 Hz |
IP55 |
QA1435BXM |
| 2,2 kW gear motor |
400V, 3-phase, 50 Hz |
IP55 |
QB1435BXM |
| 2,2 kW TEFC |
400V, 3-phase, 50 Hz |
IP55 for ATEX (Ex de IIC T4) |
QC2435B2M |
| 4,0 kW Immersible |
400V, 3-phase, 50 Hz |
IP68 for ATEX (Ex de IIB T4) |
QC3435B1M |
| 4,0 kW TEFC |
400V, 3-phase, 50 Hz |
IP55 for ATEX (Ex d IIC T4) |
QD2435B2M |
| 4,0 kW Immersible |
400V, 3-phase, 50 Hz |
IP68 for ATEX (Ex de IIB T4) |
QD1435B1M |
Muffin Monster controller
| Grinder motor type |
Model code for IP65 control panel enclosure |
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Powder coated mild steel material |
Stainless steel material |
| 1.5 kW IP55 |
QK1P45XXX |
QK1S45XXX |
| 1.5 kW IP68 |
QK2P45XXX |
QK2S45XXX |
| 2.2 kW IP55 |
QL1P45XXX |
QL1S45XXX |
| 2.2 kW IP68 |
QL2P45XXX |
QL2S45XXX |
