Sulzer turbocompressor HST 40
Single-stage radial centrifugal compressor for absolutely oil-free supply of air. The turbocompressor featuring variable speed control for continuously variable power optimization according to the changes in inlet temperature and differential pressure.
Construction
- Integrated high speed electric motor
- Frequency converter
- Total oil-free magnetic bearings
- Blow-off valve
- Local control
- All safety control required for monitoring
- Sound isolation enclosure
- All mounted on a common base plate
- Accessories for inlet/outlet (as options)
High speed electric motor
Air cooled variable speed high frequency electric motor. The impeller and the motor cooling fan are mounted directly to the motor shaft. Horizontally mounted motor with magnetic bearings and variable rotation speed.
Frequency converter In-built frequency converter for variable motor speed control and optimal efficiency at all operation points. Start-up with soft start function. Including Rfi-filter that filters the radio frequency interference emitted by the frequency converter.
Impeller shaped from a solid forged piece of DURAL Aluminium alloy on a numerical machining center in CAM technology. Impeller design with 3 dimensional shaped blades, individually optimized to the design range of the compressor.
Two radial bearings with 8 pole magnets each and two axial magnetic bearing with 2 pole magnets each and continuous rotor position measurement controlled by active magnetic bearing controller. Including Rfi-filter.
Directives
- Machinery Directive (MD), 98/37/EC
- Low Voltage Directive (LVD), 2006/95/EC
- Electromagnetic Compatibility (EMCD), 89/336/EEC + 93/31/EEC + 93/68/EEC
Product has been designed and manufactured to be connected to industrial network in accordance with EN61800-3 standard. (EMC product standard for adjustable speed electrical power drive system).
Test run
Performance test and acceptance according to ISO 5389 will be performed on our test stand and attested.
The design values of the performance table according the contract must be within a manufacturing tolerance of ± 2% and a measuring tolerance of ± 2%.
Features
- No mechanical contact between surfaces
- No friction
- No wearing
- No oil lubrication
- Vibration free operation
- Continuous rotor balancing monitoring
Compressor control
Connections
Analog and Digital I/O as standard
Profibus or Modbus connection (as an option)
Monitoring values
Alarm codes
Fault codes
Operation parameters
Magnetic Bearing Controller MBC-12
Remote control
Surveillance via modem (as an option)
Air quality
|
Permitted chemical
vapours according
to IEC 60721-3-3 class 3C3
|
Ave. / Max
[mg/m³]
|
| Sulphur dioxide (SO2) |
5,0 / 10 |
| Hydrogen sulphide (H2S) |
3,0 / 10 |
| Chlorine (Cl) |
0,3 / 1,0 |
| Hydrogen chlorine (HCl) |
1,0 / 5,0 |
| Hydrogen fluoride (HF) |
0,1 / 2,0 |
| Ammonia (NH3) |
10 / 35 |
| Ozone (O3) |
0,1 / 0,3 |
| Nitrogen oxides (NOx) |
3,0 / 9,0 |
Compressor data
|
HST 40
|
-300-1-L
|
-350-1-L
|
-400-1-L
|
-300-1-H
|
-350-1-H
|
-400-1-H
|
| Air flow range [Nm³/h] |
~4100-12000 |
~4100-12100 |
~4100-12200 |
~6000-14000 |
~6000-15000 |
~6000-16000 |
| Pressure rise [kPa] |
40-65 |
40-65 |
40-65 |
60-85 |
60-85 |
60-85 |
| Max. noise level [dB(A)] |
80 |
80 |
80 |
80 |
80 |
80 |
| Input power [kW] |
300 |
350 |
400 |
300 |
350 |
400 |
| Max. current (400 V) [A] |
470 |
550 |
620 |
470 |
550 |
620 |
| Power supply [V] |
380-690 |
380-690 |
380-690 |
380-690 |
380-690 |
380-690 |
| Auxiliary power [kW] |
1 |
1 |
1 |
1 |
1 |
1 |
| Auxiliary supply [V] |
380-500 |
380-500 |
380-500 |
380-500 |
380-500 |
380-500 |
| Auxiliary current [A] |
10 |
10 |
10 |
10 |
10 |
10 |
| Input frequency [Hz] |
50/60 |
50/60 |
50/60 |
50/60 |
50/60 |
50/60 |
| Protection class |
IP 33D |
IP 33D |
IP 33D |
IP 33D |
IP 33D |
IP 33D |
| Thermal protection |
2 x Pt100 |
2 x Pt100 |
2 x Pt100 |
2 x Pt100 |
2 x Pt100 |
2 x Pt100 |
