Sulzer submersible sewage pump XFP 100E and 150G
Robust, reliable, submersible chopper pumps, with Premium Efficiency motors from 10.0 to 14.0 hp. For the pumping of heavily contaminated commercial, industrial, municipal and agricultural wastewater, sewage and sludge, in wet well installations.
Features
- The water-pressure-tight, encapsulated, flood-proof motor and the pump section form a compact, robust, modular construction.
- NEMA Class A temperature rise.
- Premium Efficiency motors in accordance with IEC 60034-30 level IE3 with testing in accordance with IEC60034-2-1.
- Continuously rated motor.
- Double mechanical seals. SiC-SiC at the medium side; SiC-C (100E) and SiC-SiC (150G) at the motor. XFP 150G has an additional inner lipseal at the motor side. All seals are independent of rotation direction and resistant to temperature shock.
- Anti-wicking cable plug solution (100E), or water-pressure-sealed connection chamber (150G).
- Hardened chopper impeller and cutter plate efficiently reduces large solids or fibrous materials to ensure optimum blockage-free pumping.
- Lubricated-for-life bearings with a calculated lifetime of minimum 50 000 hrs. (100E), and 100 000 hrs. (150G).
- Stainless steel shaft. Designed with high safety factor to prevent fatigue fracture.
- Temperature monitoring using bi-metallic thermal sensors in the stator windings that open at 140 °C (284 °F).
- Seal monitoring by a moisture probe (DI) in the motor and seal chambers (100E), or motor and oil chambers (150G), which signals an inspection alert if there is leakage at the shaft seals.
- Smooth outer design to reduce rag build-up.
- Stainless steel lifting hoop.
- 4" and, 6" radial slot ANSI flange discharge.
- Maximum allowable temperature of the medium for continuous operation is 104 °F.
- Maximum submergence depth of 65 ft.
- Explosion-proof as standard, in accordance with international standards FM / CSA
* See Technical Data Table.
Performance curves
Please use the ABSEL program as the only valid selection tool.
Motor
Premium Ee: ± 10%
Protection type: IP 68
Stator insulation: Class H
Start-up: DOL (direct on line).
Cooling: 100E self-cooling, 150G by the medium.
Service factor: 1.3
Motors with other operating voltages and frequencies are also available.
Identification Code
e.g. XFP 100E CP.3 PE90/4-E-50
Hydraulics:
XFP ........ Product range
10............Discharge outlet DN [cm]
0 . ...........Hydraulic type
E .............Volute opening [dia. ins]
CP............Chopper impeller
3 .............Impeller size
Motor:
PE .......... Premium Efficiency
90 .......... Motor power P2 x 10 hp
4 .............Number of poles
E .............Volute opening [dia. ins]
50 ...........Frequency
Materials
Description |
Material |
(Europe) |
(USA) |
Motor housing |
Cast iron |
En-GJL-250 |
ASTM A48; Class 35B |
Volute |
Cast iron |
EN-GJL-250 |
ASTM A48; Class 35B |
Impeller |
Cast iron |
EN-GJL-600-3 |
ASTM A536 80-60-03 |
Bottom plate |
Cast iron |
EN-GJL-300 |
ASTM A48; Class 40B |
Motor shaft |
Stainless steel |
1.4021 |
ASTM / AISI 420 |
O-rings |
NBR |
|
|
Lifting hoop |
Stainless steel |
1.4401 |
ASTM / AISI 316 |
Fasteners |
Stainless steel |
1.4401 |
ASTM / AISI 316 |
Technical Data
XFP |
Motor |
Impeller size |
Rated voltage |
Motor power* (kW) P1 |
Motor power* (hp) P2 |
Rated current (A) |
Speed (rpm) |
Cable size |
Weight** (lbs) |
100E-CP |
PE 60/4
PE 90/4
|
3
1
|
400 3~
400 3~
|
6.7
9.9
|
6.0
9.0
|
13.6
18.1
|
1450
1450
|
10G1.5
10G1.5
|
170
190
|
150G-CP |
PE 110/4 |
2 |
400 3~ |
12.0 |
11.0 |
23.4 |
1450 |
10G1.5 |
330 |
* P1=power at mains. P2=power at motor shaft. **Includes 49 ft cable. Data alternative voltages available on request.
Standard and options
Description |
Standard |
Option |
Main voltage |
400 V 3~ |
230, 500, 695 V* |
Cables |
CSA |
EMC |
Cable length [m] |
10 |
20, 30, 40, 50 |
Mechanical seal (at medium side) |
SiC-SiC-NBR |
SiC-SiC-Viton |
Mechanical seal (at motor side) |
SiC-C-NBR (100E), SiC-SiC-NBR (150G) |
|
O-rings (external seals) |
NBR |
Viton (not available for cable entry seal) |
Protective coating |
2k Epoxy 120 μm |
2k Epoxy 400 μm |
* Selected motors only. Contact Sulzer for details
Monitoring
Description
|
|
Standart
|
Option
|
Motor (temperature) |
Bi-metallic switch in windings
PTC thermistor in windings
|
X
-
|
-
X*
|
Seals (leakage)
|
Moisture sensor (DI) in motor and seal chambers (XFP 100E)
Moisture sensor (DI) in motor and oil chambers (XFP 150G)
Moisture sensor (DI) in connection chamber (XFP 150G)
|
X
X
-
|
-
-
X
|
Temperature and leakage relays are required. See accessories table. * Must be selected when pump is operated via VFD.
Accessories
|
Description
|
Size
|
XFP
|
Part no.
|
Fixed installation - wet well with Sulzer Automatic Coupling System
|
Pedestal* (cast iron EN-GJL-250)
90º cast bend (single guide rail) - DIN flange connection
|
DN 100
DN 150
|
100E
150G
|
62320652
62320655
|
90º cast bend (single guide rail) -plug/clamp connection
|
DN 100 (pipe Ø109 mm)
DN 100 (pipe Ø109 mm)
DN 100 (pipe Ø109 mm)
|
100E
100E
150G
|
62320653
62320654
62320656
|
90º cast bend (twin guide rail) - DIN flange connection
|
DN 100
DN 150
|
100E
150G
|
62325026
62325027
|
Pedestal bracket fasteners
single guide rail version (galvanised steel)
|
|
100E
150G |
62610633
62610635
|
Pedestal bracket fasteners
single guide rail version (stainless steel)
|
|
100E
150G |
62610637
62610639
|
Pedestal bracket fasteners
twin guide rail version (galvanised steel)
|
|
100E
150G
|
62615054
62615055
|
Pedestal base anchor bolts
single and twin guide rail (galvanised steel)
|
|
100E
150G |
62610775
62610784
|
Chain kit (galvanised steel)
including shackle
|
3 m
4 m
6 m
7 m
|
100E&150G
|
61265065
61265093
61265069
61265096
|
Chain kit (stainless steel)
including shackle
|
3 m
4 m
6 m
7 m
|
100E&150G
|
61265081
61265099
61265085
61265102
|
Transportable |
Ground support stand
|
|
100E
150G
|
61355018
61355025
|
General |
Cathodic protection (zinc anodes) |
|
100E&150G |
13905000 |
Leakage relay type Sulzer CA 461 |
110-230 VAC
18-36 VDC, SELV
|
100E&150G |
16907010
16907011
|
Temperature and leakage relay type Sulzer CA 462
|
110-230 VAC
18-36 VDC, SELV
|
100E&150G |
16907006
16907007
|
*Guide rail not included