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WATER AND WASTEWATER TECHNOLOGIES

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Series XFP 100E and 150G

Sulzer submersible sewage pump XFP 100E and 150G

Robust, reliable, submersible chopper pumps, with Premium Efficiency motors from 10.0 to 14.0 hp. For the pumping of heavily contaminated commercial, industrial, municipal and agricultural wastewater, sewage and sludge, in wet well installations.

Features

  • The water-pressure-tight, encapsulated, flood-proof motor and the pump section form a compact, robust, modular construction.
  • NEMA Class A temperature rise.
  • Premium Efficiency motors in accordance with IEC 60034-30 level IE3 with testing in accordance with IEC60034-2-1.
  • Continuously rated motor.
  • Double mechanical seals. SiC-SiC at the medium side; SiC-C (100E) and SiC-SiC (150G) at the motor. XFP 150G has an additional inner lipseal at the motor side. All seals are independent of rotation direction and resistant to temperature shock.
  • Anti-wicking cable plug solution (100E), or water-pressure-sealed connection chamber (150G).
  • Hardened chopper impeller and cutter plate efficiently reduces large solids or fibrous materials to ensure optimum blockage-free pumping.
  • Lubricated-for-life bearings with a calculated lifetime of minimum 50 000 hrs. (100E), and 100 000 hrs. (150G).
  • Stainless steel shaft. Designed with high safety factor to prevent fatigue fracture.
  • Temperature monitoring using bi-metallic thermal sensors in the stator windings that open at 140 °C (284 °F).
  • Seal monitoring by a moisture probe (DI) in the motor and seal chambers (100E), or motor and oil chambers (150G), which signals an inspection alert if there is leakage at the shaft seals.
  • Smooth outer design to reduce rag build-up.
  • Stainless steel lifting hoop.
  • 4" and, 6" radial slot ANSI flange discharge.
  • Maximum allowable temperature of the medium for continuous operation is 104 °F.
  • Maximum submergence depth of 65 ft.
  • Explosion-proof as standard, in accordance with international standards FM / CSA

* See Technical Data Table.

Performance curves

Please use the ABSEL program as the only valid selection tool.

Motor

Premium Ee: ± 10%
Protection type: IP 68
Stator insulation: Class H
Start-up: DOL (direct on line).
Cooling: 100E self-cooling, 150G by the medium.
Service factor: 1.3
Motors with other operating voltages and frequencies are also available.

 

 

 

 

Identification Code

e.g. XFP 100E CP.3 PE90/4-E-50
Hydraulics:
XFP ........ Product range
10............Discharge outlet DN [cm]
0 . ...........Hydraulic type
E .............Volute opening [dia. ins]
CP............Chopper impeller
3 .............Impeller size
Motor:
PE .......... Premium Efficiency
90 .......... Motor power P2 x 10 hp
4 .............Number of poles
E .............Volute opening [dia. ins]
50 ...........Frequency

Materials

Description Material (Europe) (USA)
Motor housing Cast iron En-GJL-250 ASTM A48; Class 35B
Volute Cast iron EN-GJL-250 ASTM A48; Class 35B
Impeller Cast iron EN-GJL-600-3 ASTM A536 80-60-03
Bottom plate Cast iron EN-GJL-300 ASTM A48; Class 40B
Motor shaft Stainless steel 1.4021 ASTM / AISI 420
O-rings NBR    
Lifting hoop Stainless steel 1.4401 ASTM / AISI 316
Fasteners Stainless steel 1.4401 ASTM / AISI 316

Technical Data

XFP Motor Impeller size Rated voltage Motor power* (kW) P1 Motor power* (hp) P2 Rated current (A) Speed (rpm) Cable size Weight** (lbs)
100E-CP

PE 60/4

PE 90/4

3

1

400 3~

400 3~

6.7

9.9

6.0

9.0

13.6

18.1

1450

1450

10G1.5

10G1.5

170

190

150G-CP PE 110/4 2 400 3~ 12.0 11.0 23.4 1450 10G1.5 330

* P1=power at mains. P2=power at motor shaft. **Includes 49 ft cable. Data alternative voltages available on request.

Standard and options

Description Standard Option
Main voltage 400 V 3~ 230, 500, 695 V*
Cables CSA EMC
Cable length [m] 10 20, 30, 40, 50
Mechanical seal (at medium side) SiC-SiC-NBR SiC-SiC-Viton
Mechanical seal (at motor side) SiC-C-NBR (100E), SiC-SiC-NBR (150G)  
O-rings (external seals) NBR Viton (not available for cable entry seal)
Protective coating 2k Epoxy 120 μm 2k Epoxy 400 μm

* Selected motors only. Contact Sulzer for details

Monitoring

Description

 

Standart

Option

Motor (temperature)

Bi-metallic switch in windings

PTC thermistor in windings

X

-

-

X*

Seals (leakage)

 

Moisture sensor (DI) in motor and seal chambers (XFP 100E)

Moisture sensor (DI) in motor and oil chambers (XFP 150G)

Moisture sensor (DI) in connection chamber (XFP 150G)

X

X

-

-

-

X

Temperature and leakage relays are required. See accessories table. * Must be selected when pump is operated via VFD.

Accessories

 

Description

Size

XFP

Part no.

Fixed installation - wet well with Sulzer Automatic Coupling System

 

 

 

 

 

 

 

 

Pedestal* (cast iron EN-GJL-250)

90º cast bend (single guide rail) - DIN flange connection

DN 100

DN 150

100E

150G

62320652

62320655

90º cast bend (single guide rail) -plug/clamp connection

DN 100 (pipe Ø109 mm)

DN 100 (pipe Ø109 mm)

DN 100 (pipe Ø109 mm)

100E

100E

150G

62320653

62320654

62320656

90º cast bend (twin guide rail) - DIN flange connection

DN 100

DN 150

100E

150G

62325026

62325027

Pedestal bracket fasteners

single guide rail version (galvanised steel)

 

100E

150G

62610633

62610635

Pedestal bracket fasteners

single guide rail version (stainless steel)

 

 

100E

150G

62610637

62610639

Pedestal bracket fasteners

twin guide rail version (galvanised steel)

 

 

100E

150G

62615054

62615055

Pedestal base anchor bolts

single and twin guide rail (galvanised steel)

 

 

100E

150G

62610775

62610784

Chain kit (galvanised steel)

including shackle

 

3 m

4 m

6 m

7 m

100E&150G

61265065

61265093

61265069

61265096

Chain kit (stainless steel)

including shackle

3 m

4 m

6 m

7 m

100E&150G

61265081

61265099

61265085

61265102

Transportable

Ground support stand

 

100E

150G

61355018

61355025

General Cathodic protection (zinc anodes)   100E&150G 13905000
Leakage relay type Sulzer CA 461

110-230 VAC

18-36 VDC, SELV

100E&150G

16907010

16907011

Temperature and leakage relay type Sulzer CA 462

110-230 VAC

18-36 VDC, SELV

100E&150G

16907006

16907007

*Guide rail not included

En