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WATER AND WASTEWATER TECHNOLOGIES

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Series XFP 80C-201G

Sulzer submersible sewage pump XFP 80C – 201G

Robust, reliable, submersible pumps, with Premium Efficiency motors from 1.3 to 25.0 kW.

For the pumping of wastewater and sewage from buildings and sites in private, commercial, industrial and municipal areas in accordance with EN 12050-1.

Features

  • The water-pressure-tight, encapsulated, flood-proof motor and the pump section form a compact, robust, modular construction.
  • NEMA Class A temperature rise.
  • Premium Efficiency motors in accordance with IEC 60034-30 level IE3 with testing in accordance with IEC60034-2-1.
  • Continuously rated motor in submerged and non-submerged applications.
  • Double mechanical seals; SiC-SiC at the medium side, SiC-C at the motor. All seals are independent of rotation direction and resistant to temperature shock.
  • Anti-wicking cable plug solution (80C – 150E), or water-pressure-sealed connection chamber (100G – 201G).
  • Hydraulic options of Contrablock and Contrablock Plus impellers for high efficiency, or vortex impellers for maximum solids handling.
  • Lubricated-for-life bearings with a calculated lifetime of minim- um 50,000 hrs. (80C – 150E), and 100,000 hrs. (100G – 201G).
  • Stainless steel shaft. Designed with high safety factor to prevent fatigue fracture.
  • Temperature monitoring by thermal sensors (140 °C) in the stator windings.
  • Seal monitoring by a moisture probe (DI) in the seal chamber (80C – 150E), or dry chamber (100G – 201G), which signals an inspection alert if there is leakage at the shaft seals.
  • Smooth outer design to reduce rag build-up.
  • Stainless steel lifting hoop.
  • DN 80, DN 100, DN 150 and DN 200 radial slot DIN flange discharge.
  • Maximum allowable temperature of the medium for continuous operation is 40 °C.
  • Maximum submergence depth of 20 m.
  • Explosion-proof as standard, in accordance with international standards Ex d IIB T4 and ATEX.

Motor

Premium Efficiency IE3, three-phase, squirrel-cage motor; 400 V; 50 Hz; 2-pole (2900 r/min), 4-pole (1450) and 6-pole (980). Protection type IP 68, with stator insulation Class H. Start-up: 1.3 – 3.0 kW = direct on line (DOL). 4.0 – 25.0 kW and 3.0 kW 6-pole = star-delta (YΔ). Service factor: 1.3
Motors with other operating voltages and frequencies are also available.

Identification Code:

e.g. XFP 80C CB1.3 PE22/4-C-50

Hydraulics:

• XFP …….. Product range
• 8 ………… Discharge outlet DN (cm)
• 0 . ………..Hydraulic type
• C ………… Volute opening (dia. mm)
• CB………. Impeller type: CB = Contrablock, VX = vortex
• 1 ………… Number of impeller vanes
• 3 ………… Impeller size

Motor:

• PE ……… Premium Efficiency
• 22 ………. Motor power P2 kW x 10
• 4 ………… Number of poles
• C ………… Volute opening (dia. mm)
• 50 ………. Frequency

 

 Technical Data

XFP

Motor

Impeller

size

Rated

voltage

(V)

Motor power*

(kW) P1

Motor power*

(kW) P2

Rated

current

(A)

Speed

(r/min)

Cable

size

Weight**

(kg)

80C-CB1

PE 22/4

PE 29/4

PE 13/6

3, 4

2

1, 2, 4

400 3~

400 3~

400 3~

2.5

3.4

1.6

2.2

3.0

1.3

4.6

6.4

3.6

1450

1450

980

7G1.5

7G1.5

7G1.5

110 / n.a.

110 / n.a.

110 / n.a.

80C-VX

PE 15/4

PE 22/4

PE 29/4

4, 5, 6, 7

2, 3,

1

400 3~

400 3~

400 3~

1.8

2.5

3.4

1.5

2.2

3.0

3.2

4.6

6.4

1450

1450

1450

7G1.5

7G1.5

7G1.5

100 / n.a.

110 / n.a.

110 / n.a.

80E-CB1

PE 70/2

PE 110/2

4

1, 2, 3

400 3~

400 3~

7.7

12.1

7.0

11.0

13.5

20.1

2900

2900

10G1.5

10G1.5

150 / n.a.

180 / n.a.

81C-CB1

PE 40/2

1

400 3~

4.5

4.0

7.4

2900

10G1.5

120 / n.a.

81C-VX

PE 30/2

PE 40/2

2

1, 2

400 3~

400 3~

3.4

4.5

3.0

4.0

5.6

7.4

2900

2900

7G1.5

10G1.5

110 / n.a.

120 / n.a.

81E-VX

PE 55/2

PE 70/2

PE 110/2

5

1, 2, 354

1,2,3

400 3~

400 3~

400 3~

6.1

7.7

12.1

5.5

7.0

11.0

10.3

13.5

20.1

2900

2900

2900

10G1.5

10G1.5

10G1.5

140 / n.a.

140 / n.a.

160 / n.a.

100C-CB1

PE 22/4

PE 29/4

PE 13/6

3, 4

2

1, 2, 4

400 3~

400 3~

400 3~

2.5

3.4

1.6

2.2

3.0

1.3

4.6

6.4

3.6

1450

1450

980

7G1.5

7G1.5

7G1.5

110 / n.a.

110 / n.a.

110 / n.a.

100C-VX

PE 15/4

PE 22/4

PE 29/4

4, 5, 6

2, 3,

1

400 3~

400 3~

400 3~

1.8

2.5

3.4

1.5

2.2

3.0

3.2

4.6

6.4

1450

1450

1450

7G1.5

7G1.5

7G1.5

100 / n.a.

110 / n.a.

110 / n.a.

100E-CB1

PE 40/4

PE 60/4

PE 90/4

5

3, 4

1, 2

400 3~

400 3~

400 3~

4.4

6.7

9.9

4.0

6.0

9.0

8.4

13.6

18.1

1450

1450

1450

10G1.5

10G1.5

10G1.5

160 / n.a.

170 / n.a.

190 / n.a.

100E-VX

PE 40/4

PE 60/4

PE 90/4

4, 5, 6

2, 3, 4

1, 2, 3

400 3~

400 3~

400 3~

4.4

6.7

9.9

4.0

6.0

9.0

8.4

13.6

18.1

1450

1450

1450

10G1.5

10G1.5

10G1.5

140 / n.a.

150 / n.a.

170 / n.a.

100G-CB1

CB1 PE 110/4

PE 140/4

PE 160/4

PE 185/4

PE 220/4

5
4
3
2
1

400 3~

400 3~

400 3~

400 3~

400 3~

12.0

15.2

17.4

20.0

23.7

11.0

14.0

16.0

18.5

22.0

23.4

27.8

33.1

36.9

42.5

1450

1450

1450

1450

1450

10G1.5

10G1.5

10G2.5

10G2.5

2x4G4 + 2x0.75

340 / 380

340 / 380

360 / 400

360 / 400

370 / 420

100G-VX

PE 110/4

PE 140/4

PE 160/4

PE 185/4

4

3

2

1

400 3~

400 3~

400 3~

400 3~

12.0

15.2

17.4

20.0

11.0

14.0

16.0

18.5

23.4

27.8

33.1

36.9

1450

1450

1450

1450

10G1.5

10G1.5

10G2.5

10G2.5

330 / 370

330 / 370

350 / 390

350 / 390

101G-CB1

PE 150/2

PE 185/2

PE 250/2

2, 3

1

1

400 3~

400 3~

400 3~

16.0

20.0

26.9

15.0

18.5

25.0

27.5

33.7

44.0

2900

2900

2900

10G1.5

10G2.5

2x4G4 + 2x0.75

320 / 360

320 / 360

340 / 380

101G-VX

PE 150/2

PE 185/2

PE 250/2

6, 7

4, 5, 6, 7

1, 2, 3, 4, 5

400 3~

400 3~

400 3~

16.0

20.0

26.9

15.0

18.5

25.0

27.5

33.7

44.0

2900

2900

2900

10G1.5

10G2.5

2x4G4 + 2x0.75

330 / 370

330 / 370

350 / 390

150E-CB1

PE 40/4

PE 60/4

PE 90/4

PE 30/6

5, 6

3, 4, 5

1, 2, 3

1, 2, 3, 4

400 3~

400 3~

400 3~

400 3~

4.4

6.7

9.9

3.5

4.0

6.0

9.0

3.0

8.4

13.6

18.1

6.4

1450

1450

1450

980

10G1.5

10G1.5

10G1.5

10G1.5

170 / n.a.

170 / n.a.

190 / n.a.

170 / n.a.

150G-CB1

PE 110/4

PE 140/4

PE 160/4

PE 185/4

PE 220/4

5

4

3

2

1

400 3~

400 3~

400 3~

400 3~

400 3~

12.0

15.2

17.4

20.0

23.7

11.0

14.0

16.0

18.5

22.0

23.4

27.8

33.1

36.9

42.5

1450

1450

1450

1450

1450

10G1.5

10G1.5

10G2.5

10G2.5

2x4G4 + 2x0.75

340 / 390

340 / 390

370 / 410

370 / 410

380 / 430

150G-VX

PE 110/4

PE 140/4

PE 160/4

PE 185/4

4

3

2

1, 2

400 3~

400 3~

400 3~

400 3~

12.0

15.2

17.4

20.0

11.0

14.0

16.0

18.5

23.4

27.8

33.1

36.9

1450

1450

1450

1450

10G1.5

10G1.5

10G2.5

10G2.5

330 / 380

330 / 380

360 / 400

360 / 400

151E-CB2

PE 49/4

PE 60/4

PE 90/4

5

4

2, 4

400 3~

400 3~

400 3~

5.5

6.7

9.9

4.9

6.0

9.0

10.2

13.6

18.1

1450

1450

1450

10G1.5

10G1.5

10G1.5

180 / n.a.

180 / n.a.

200 / n.a.

200G-CB1

PE 110/4

PE 140/4

PE 160/4

PE 185/4

PE 220/4

PE 90/6

5

4

3

2

1

1,2,3

400 3~

400 3~

400 3~

400 3~

400 3~

400 3~

12.0

15.2

17.4

20.0

23.7

10.1

11.0

14.0

16.0

18.5

22.0

9.0

23.4

27.8

33.1

36.9

42.5

20.9

1450

1450

1450

1450

1450

980

10G1.5

10G1.5

10G2.5

10G2.5

2x4G4 + 2x0.75

10G1.5

380 / 420

380 / 420

400 / 450

400 / 450

410 / 470

380 / 430

201G-CB2

PE 90/6

PE 110/6

PE 140/6

5, 6

3

1

400 3~

400 3~

400 3~

10.1

12.2

15.4

9.0

11.0

14.0

20.9

23.8

29.4

980

980

980

10G1.5

10G1.5

10G2.5

380 / 430

380 / 430

400 / 440

* P1 = power at mains. P2 = power at motor shaft. **Without / with cooling jacket; includes 10 m cable.

Standard and Options

Description

Standard

Option

Mains voltage 400 V 3~ 230, 500, 230/400, 400/695, 500/866 V
Voltage tolerance ± 10% -
Motor efficiency Premium Eff. IE3 -
Insulation class H -
Start-up Direct on line (DOL), star-delta (YΔ) -
Approvals Ex / ATEX -
Mechanical seal (at medium side) SiC-SiC-NBR SiC-SiC-Viton
Mechanical seal (at motor side) SiC-C-NBR -
O-rings NBR Viton (external seals)
Cables S1BN8-F EMC
Cable length (m) 10 20, 30, 40, 50
Protective coating 2k Epoxy 120 μm 2k Epoxy 400 μm
Provision for lifting hoist Lifting hoop  
Cooling

Self-cooling (80C - 150E);

by the medium (100G - 201G)

Closed cooling (100G - 201G)

Installation Wet well Dry well or transportable

Monitoring

Description

 

Standard

Option

Motor (temperature)

Bi-metallic switch in windings

(temperature) PTC thermistor in windings

X

 -

-

X

Seals (leakage)

Moisture sensor (DI) in oil chamber (80C - 150E)

Moisture sensor (DI) in dry chamber (100G - 201G)

Moisture sensor (DI) in connection chamber (100G - 201G)

X

X

-

-

-

X

 Materials

Description Standard Option
Motor housing Cast iron EN-GJL-250 -
Volute Cast iron EN-GJL-250 -
Impeller Cast iron EN-GJL-250 Stainless steel 1.4470 (AISI 329)*
Bottom plate Cast iron EN-GJL-250 Stainless steel 1.4470 (AISI 329)*
Motor shaft Stainless steel 1.4021 (AISI 420) -
Lifting hoop Stainless steel 1.4401 (AISI 316) -
Fasteners Stainless steel 1.4401 (AISI 316) -

* Selected models only. Contact Sulzer for details.

Accessories

 

Description

Size

XFP

Part no.

Fixed installation -

wet well with Sulzer

Automatic Coupling

System

Pedestal* (cast iron EN-GJL-250)

90º cast bend (single guide rail) - DIN

flange connection

DN 80

DN 100

DN 100 (high-head)

DN 150

DN 200

DN 200

80C - 81E

100C - 100G

101G

150E - 150G

200G

201G

62320649

62320652

DPR31211A

62320655

DPT91211A

62320658

 

90º cast bend (single guide rail) -

plug/clamp connection

DN 80 (pipe Ø90 mm)

DN 100 (pipe Ø109 mm)

DN 100 high head (Ø109 mm)

DN 100 (pipe Ø115 mm)

DN 150 (pipe Ø160 mm)

80C - 81E

100C - 100G

101G

100C - 100G

150E - 150G

62320650

62320653

DPR32211A

62320654

62320656

 

90º cast bend (twin guide rail)

- DIN flange connection

DN 80

DN 100

DN 150

DN 200

80C - 81E

100C - 101G

150E - 150G

200G & 201G

62325025

62325026

62325027

62325028

 

Pedestal bracket fasteners

single guide rail version

(galvanised steel)

 

80C - 81E

100C - 101G

150E - 150G

200G & 201G

62610632

62610633

62610635

62610883

 

single guide rail version

(stainless steel)

 

80C - 81E

100C - 101G

150E - 150G

200G & 201G

62610899

62610637

62610639

62610862

 

twin guide rail version

(galvanised steel)

 

80C - 81E

100C - 101G

150E - 150G

200G & 201G

62615053

62615054

62615055

62615056

 

Pedestal base anchor bolts

single and twin guide rail

(galvanised steel)

 

80C - 101G

150E - 150G

200G & 201G

62610775

62610784

62610785

 

Chain Kit (galvanized steel)

including shackle

3 m

4 m

6 m

7 m

80C - 201G

61265065

61265093

61265069

61265096

 

Chain Kit (stainless steel)

including shackle

3 m

4 m

6 m

7 m

80C - 201G

61265081

61265099

61265085

61265102

Fixed installation -

dry well, (horizontal)

Pump Support Kit (EN-GJL-250)

head and volute supports with

fixing bolts and vibration damper

 

80C, 81C

80C, 81C, 100C

80E

81E

100C

100E

150E, 151E

101G

100G, 101G, 150G,

200G, 201G

61825023

61825033**

61825029

61825038

61825024

61825030

61825031

61825036***

61825037

(vertical)

Ground Support Stand

 

80C, 81C

80E & 81E

100C

100E

150E, 151E

101G

100G, 101G, 150G,

200G & 201G

61355014

61355020

61355015

61355021

61355022

61355024***

61355023

 

Adapter kit

(required with support stand)

 

80C

100C

62665347***

62665348***

Transportable

Ground Support Stand

 

 80C, 81C, 100C

80E & 81E

100E

150E, 151E

101G

100G, 101G, 150G,

200G & 201G

61355016

61355017

61355018

61355019

61355026***

61355025

General

Cathodic Protection (zinc anodes)

 

80C - 201G

13905000

*Guide rail not included **Vortex version of pumps (VX) *** Contrablock version of pump (CB)

En