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WATER AND WASTEWATER TECHNOLOGIES

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Series XSB 1400-2750

Sulzer flow booster XSB 1400 – 2750

The compact Sulzer flow boosters have been designed for a wide range of applications. The units are suitable to achieve flow pattern in large tanks and open waters for mixing and stirring applications.

Construction

The Sulzer flow booster XSB is designed as a compact, water pressure-tight unit including propeller and integrally lockable coupling system. The flow boosters are available in the material version: Cast iron (EC)

Motor

Premium Efficiency IE3, squirrel cage, 3-phase, 4- and 6-pole, 50 Hz, insulation class F (155 °C).
Max. submergence 20 m.

Propeller

Technically optimized, axially operating 2- and 3-blade propellers with very good self-cleaning effect for vibration-free operation. The propellers are designed to achieve high thrusts and therefore a high flow capacity in axial direction.

Solids deflection ring

The patented solids deflection ring protects the mechanical seal from damage by ingress of solids or fibrous matter.

Bearings

All bearings are lubricated-for-life and maintenance-free, with a calculated life time of more than 100,000 h.

Gearbox

Robust fatigue strength gearbox of high-efficiency and very long operating life; oil lubricated.

Shaft sealing

Motor side dual radial seal, medium side silicon carbide mechanical seal independent of direction of rotation. O-Rings / lip seals: NBR.

Seal monitoring

DI-system with a sensor in the junction box and in the oil chamber, motor and gearbox.

Temperature monitoring

TCS-Thermo-Control-System with bimetallic contacts as thermal sensors in every phase of the stator give a timely warning or switch off the motor automatically before the permissible temperature limit e.g. due to overloading, high temperatured medium, or other problem sources, has been exceeded.

Cable

10 m sewage resistant S1BN8-F.

Options

Explosion-proof version, seals in viton, cable protection sleeve, PTC or PT 100 in the stator.

Weight of flow booster

XSB 1431 = 278 kg,
XSB 2231, 2531, 2731 = 315 kg,
XSB 2232, 2233, 2532, 2533, 2732, 2733 = 320 kg,
XSB 142.. = 268 kg,
XSB 1621 = 270 kg,
XSB 222.. = 275 kg,
XSB 252.. = 278 kg,
XSB 272.. = 280 kg,

Weight of concrete pedestal and coupling device

XSB 1431, 223.., 253.., 273.. = 980 kg,
XSB 142.., 1621 = 490 kg,
XSB 222.., 252.. = 625 kg,
XSB 272.. = 965 kg

Identification Code:

e.g. XSB 2721-PA55/4
XSB ….. Product range
27 …….. Propeller diameter (dm)
2 ……… Propeller type: 2 = two-blade, 3 = three-blade
1 ……… Identity number
PA ……. Motor designation
55 …….. Motor power (P2 [kW] x 10)
4 ……… Number of poles

 

Materials

Part Material
Motor housing EN1563; EN-GJS-400-18 (GGG-40)
Motor shaft 1.0060 (St 60-2)
Propeller shaft 1.7225 fully encapsulated (42CrMo4)
Propeller Composite (glass fibre, resin, gel coat)
Coupling bracket DIN 17 445; 1.4408 (CF-8M), (AISI 316)
Fasteners 1.4401 (AISI 316)

Motor data

Propeller type 2-blade 2-blade 2-blade 2-blade 2-blade 2-blade 3-blade 3-blade
Motor РА 10/6 РА 12/4 РА 18/4 РА 25/4 РА 35/4 РА 55/4 PA 55/4 PA 75/4
Rated power (kW) 1.0 1.2 1..8 2.5 3.5 5..5  5,5  7,5
Rated current at 400 V 2.0 2.4 3.6 4.6 7.6 12..5  12,5  14,9
Motor efficiency (%) 85.4 87.8 88.3 89.6 88.4 89.4  89,9  90,0
Propeller speed (min-1) 26/28/31/33 35/39 39/42/46/64/68 46/49 49/53/57 57/60/86  53 57/60

Flow booster performance

Hydraulic № Propeller dia. in mm Mixer power, PP in kW Motor kW
XSB1421 1400 1,5 1,8
XSB1422 1400 1,7 1,8
XSB1423 1400 3,5 5,5
XSB1621 1600 5,2 5,5
XSB2221 2200 0,7 1,2
XSB2222 2200 1 1,2
XSB2223 2200 1,3 1,8
XSB2224 2200 1,6 1,8
XSB2524 2500 2 2,5
XSB2525 2500 2,5 3,5
XSB2526 2500 3,2 3,5
XSB2527 2500 3,8 5,5
XSB2720 2750 3,4 3,5
XSB2721 2750 0,4 1
XSB2722 2750 0,5 1
XSB2723 2750 0,6 1
XSB2724 2750 0,8 1
XSB2725 2750 1 1,2
XSB2726 2750 1,3 1,8
XSB2727 2750 1,7 1,8
XSB2728 2750 2,2 2,5
XSB2729 2750 2,7 3,5
XSB1431 1400 5 5,5
XSB2231 2200 4,6 5,5
XSB2232 2200 5,5 5,5
XSB2233 2200 6,5 7,5
XSB2531 2500 4,6 5,5
XSB2532 2500 5,6 7,5
XSB2533 2500 6,7 7,5
XSB2731 2750 4,8 5,5
XSB2732 2750 5,8 7,5
XSB2733 2750 7 7,5
En