Sulzer flow booster XSB 1400 – 2750
The compact Sulzer flow boosters have been designed for a wide range of applications. The units are suitable to achieve flow pattern in large tanks and open waters for mixing and stirring applications.
Construction
The Sulzer flow booster XSB is designed as a compact, water pressure-tight unit including propeller and integrally lockable coupling system. The flow boosters are available in the material version: Cast iron (EC)
Motor
Premium Efficiency IE3, squirrel cage, 3-phase, 4- and 6-pole, 50 Hz, insulation class F (155 °C).
Max. submergence 20 m.
Propeller
Technically optimized, axially operating 2- and 3-blade propellers with very good self-cleaning effect for vibration-free operation. The propellers are designed to achieve high thrusts and therefore a high flow capacity in axial direction.
Solids deflection ring
The patented solids deflection ring protects the mechanical seal from damage by ingress of solids or fibrous matter.
Bearings
All bearings are lubricated-for-life and maintenance-free, with a calculated life time of more than 100,000 h.
Gearbox
Robust fatigue strength gearbox of high-efficiency and very long operating life; oil lubricated.
Shaft sealing
Motor side dual radial seal, medium side silicon carbide mechanical seal independent of direction of rotation. O-Rings / lip seals: NBR.
Seal monitoring
DI-system with a sensor in the junction box and in the oil chamber, motor and gearbox.
Temperature monitoring
TCS-Thermo-Control-System with bimetallic contacts as thermal sensors in every phase of the stator give a timely warning or switch off the motor automatically before the permissible temperature limit e.g. due to overloading, high temperatured medium, or other problem sources, has been exceeded.
Cable
10 m sewage resistant S1BN8-F.
Options
Explosion-proof version, seals in viton, cable protection sleeve, PTC or PT 100 in the stator.
Weight of flow booster
XSB 1431 = 278 kg,
XSB 2231, 2531, 2731 = 315 kg,
XSB 2232, 2233, 2532, 2533, 2732, 2733 = 320 kg,
XSB 142.. = 268 kg,
XSB 1621 = 270 kg,
XSB 222.. = 275 kg,
XSB 252.. = 278 kg,
XSB 272.. = 280 kg,
Weight of concrete pedestal and coupling device
XSB 1431, 223.., 253.., 273.. = 980 kg,
XSB 142.., 1621 = 490 kg,
XSB 222.., 252.. = 625 kg,
XSB 272.. = 965 kg
Identification Code:
e.g. XSB 2721-PA55/4
XSB ….. Product range
27 …….. Propeller diameter (dm)
2 ……… Propeller type: 2 = two-blade, 3 = three-blade
1 ……… Identity number
PA ……. Motor designation
55 …….. Motor power (P2 [kW] x 10)
4 ……… Number of poles
Materials
Part |
Material |
Motor housing |
EN1563; EN-GJS-400-18 (GGG-40) |
Motor shaft |
1.0060 (St 60-2) |
Propeller shaft |
1.7225 fully encapsulated (42CrMo4) |
Propeller |
Composite (glass fibre, resin, gel coat) |
Coupling bracket |
DIN 17 445; 1.4408 (CF-8M), (AISI 316) |
Fasteners |
1.4401 (AISI 316) |
Motor data
Propeller type |
2-blade |
2-blade |
2-blade |
2-blade |
2-blade |
2-blade |
3-blade |
3-blade |
Motor |
РА 10/6 |
РА 12/4 |
РА 18/4 |
РА 25/4 |
РА 35/4 |
РА 55/4 |
PA 55/4 |
PA 75/4 |
Rated power (kW) |
1.0 |
1.2 |
1..8 |
2.5 |
3.5 |
5..5 |
5,5 |
7,5 |
Rated current at 400 V |
2.0 |
2.4 |
3.6 |
4.6 |
7.6 |
12..5 |
12,5 |
14,9 |
Motor efficiency (%) |
85.4 |
87.8 |
88.3 |
89.6 |
88.4 |
89.4 |
89,9 |
90,0 |
Propeller speed (min-1) |
26/28/31/33 |
35/39 |
39/42/46/64/68 |
46/49 |
49/53/57 |
57/60/86 |
53 |
57/60 |
Flow booster performance
Hydraulic № |
Propeller dia. in mm |
Mixer power, PP in kW |
Motor kW |
XSB1421 |
1400 |
1,5 |
1,8 |
XSB1422 |
1400 |
1,7 |
1,8 |
XSB1423 |
1400 |
3,5 |
5,5 |
XSB1621 |
1600 |
5,2 |
5,5 |
XSB2221 |
2200 |
0,7 |
1,2 |
XSB2222 |
2200 |
1 |
1,2 |
XSB2223 |
2200 |
1,3 |
1,8 |
XSB2224 |
2200 |
1,6 |
1,8 |
XSB2524 |
2500 |
2 |
2,5 |
XSB2525 |
2500 |
2,5 |
3,5 |
XSB2526 |
2500 |
3,2 |
3,5 |
XSB2527 |
2500 |
3,8 |
5,5 |
XSB2720 |
2750 |
3,4 |
3,5 |
XSB2721 |
2750 |
0,4 |
1 |
XSB2722 |
2750 |
0,5 |
1 |
XSB2723 |
2750 |
0,6 |
1 |
XSB2724 |
2750 |
0,8 |
1 |
XSB2725 |
2750 |
1 |
1,2 |
XSB2726 |
2750 |
1,3 |
1,8 |
XSB2727 |
2750 |
1,7 |
1,8 |
XSB2728 |
2750 |
2,2 |
2,5 |
XSB2729 |
2750 |
2,7 |
3,5 |
XSB1431 |
1400 |
5 |
5,5 |
XSB2231 |
2200 |
4,6 |
5,5 |
XSB2232 |
2200 |
5,5 |
5,5 |
XSB2233 |
2200 |
6,5 |
7,5 |
XSB2531 |
2500 |
4,6 |
5,5 |
XSB2532 |
2500 |
5,6 |
7,5 |
XSB2533 |
2500 |
6,7 |
7,5 |
XSB2731 |
2750 |
4,8 |
5,5 |
XSB2732 |
2750 |
5,8 |
7,5 |
XSB2733 |
2750 |
7 |
7,5 |